8 Step Problem Solving Process

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The 8D problem solving process is a detailed, team oriented approach to solving critical problems in the production process.

The goals of this method are to find the root cause of a problem, develop containment actions to protect customers and take corrective action to prevent similar problems in the future.

As the “Is Not” data is collected, many possible reasons for failure are able to be eliminated.

This approach utilizes the following tools: D3: Interim Containment Action In the interim, before the permanent corrective action has been determined, an action to protect the customer can be taken.

8D has become very popular among manufacturers because it is effective and reasonably easy to teach.

Below you’ll find the benefits of an 8D, when it is appropriate to perform and how it is performed.

It is a problem solving method that drives systemic change, improving an entire process in order to avoid not only the problem at hand but also other issues that may stem from a systemic failure.

8D has grown to be one of the most popular problem solving methodologies used for Manufacturing, Assembly and Services around the globe.

Read on to learn about the reasons why the Eight Disciplines of Problem Solving may be a good fit for your company.

The 8D methodology is so popular in part because it offers your engineering team a consistent, easy-to-learn and thorough approach to solving whatever problems might arise at various stages in your production process.

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    If problem is resolved, remove activities that were added previously to contain the problem. Step 8 Continuously Improve. Look for additional opportunities to implement solution. Ensure problem will not come back and communicate lessons learned. If needed, repeat the 8-Step Problem Solving Process to drive further improvements.…

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    Why Apply Eight Disciplines of Problem Solving 8D The 8D methodology is so popular in part because it offers your engineering team a consistent, easy-to-learn and thorough approach to solving whatever problems might arise at various stages in your production process.…

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    The Eight Disciplines 8D are a problem solving tool used to correct, identify and remove recurring issues halting the production process. Learn more about 8D analysis at…

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    The key question is are we fighting the same problem over and over again in spite of having already solved it several times? UK Lean Systems Program’s course, 8 Step Problem Solving Process, is not just more steps to make it more complicated or unique to us. It is based upon a highly successful model used by Toyota.…

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    Apply the 8-Step Problem Solving Process Step 2 Break down the problem and identify performance gaps. • Do we have enough information, or is more analysis needed? • What is the gap between the current performance and the customer’s requirements? • Does the data point to any specifi c root causes? • Does the data indicate a bottleneck or…

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    The eight steps to practical problem solving also include the Plan, Do, Check and Act PDCA cycle. Steps one through five are the planning process. The doing is found in step six. Step seven is the checking. Step eight involves acting out the results of the new standard.…

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